Infrastructure

Cutting
This is the major operation of our cutting room when they spread and cut into garments. Of all the operations in the cutting room, this is the most decisive, because once the fabric has been cut, very little can be done to rectify serious defects.

Our first planning consideration is whether the totals arrived at in the cutting room are the same as those required to maintain full production in the sewing room and subsequently the planned delivery schedule.Assuming all components of fabric, design, and trims are acceptable and correctly planned and cut, the next stage is to extend the cutting room programme to the sewing room.

All cutting operations are carried out by straight knife cutting machines.

• Block printing
• Pigment printing
• Flock  printing
• Rubberize  printing
• Khari Printing
• Gold & silver
• Discharge print
• Foil Print
• Sublimation Printing
• Digital Printing
• satin stitch
• chain stitch
• cross stitch
• back stitch
• swarovski embroidery
• sequence embroidery
• thread embroidery
• towel embroidery
• patch work
• stone work

SEWING SECTION
Stitching or sewing is done after the cut pieces are bundled according to size, colour and quantities determined by the sewing room.

Sewing Garments are sewn in an assembly line, with the garment becoming complete as it progresses down the sewing line. Quality assurance is performed at the end of the sewing line to ensure that the garment has been properly assembled and that no manufacturing defects exist. When needed, the garment will be reworked or mended at designated sewing stations. This labor-intensive process progressively transforms pieces of fabric into designer garments.

MACHINE DETAILS

• Single needle machine  85            
• Four Thread o/l machine  20          
• Five   thread  o/l  4                         
• Kaaj/Button machine (knits) 2                  
• Three needle chain  2                   
• Rib Cutter  machine 2                   
• Kansai machine 1      
• HT transfer  machine1                            
• Bar tack machine 1
• Edge Cutter machine 1

Checking

• Finishing Input :-  Here, sewn garments are received for finishing the garments.
• Initial quality check :- Sewn garments are checked here by the quality controller. If found major sewing problems then garments sent again to the sewing section for rectification.
• Spot removing :- Sometimes garments contain various types of spots which removes here carefully.
• Ironing or pressing :- It’s one of the important processes in garment finishing. Here garments are ironed by following the measurement chart of those garments.
• Inspection :- After completing ironing or finishing, garments are inspected again here by the quality controller to confirm the correct measurement of the apparel.
• Folding and Poly :- Garments are poly-bagged here to keep the garments dust, dirt, and other impurities free. send the garments safely to the buyer